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Updated: Aug 22, 2026
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AIChE CCPSC Exam Overview:
| Certification Vendor: | AIChE (American Institute of Chemical Engineers) / CCPS (Center for Chemical Process Safety) |
| Exam Name: | CCPS Process Safety Professional Certification |
| Exam Number: | CCPSC |
| Available Languages: | English |
| Exam Format: | Multiple Choice, Scenario-Based Questions, Case Study Analysis |
| Exam Price: | USD $1,200 - $1,500 (member/non-member pricing varies) |
| Passing Score: | 70% (approximately) |
| Exam Duration: | 240-300 (4-5 hours) |
| Real Exam Qty: | 150-175 |
| Related Certifications: | Certified Safety Professional (CSP) Process Safety Management (PSM) Certifications NEBOSH Diploma in Process Safety |
| Certificate Validity Period: | 5 years (with recertification requirements) |
| Sample Questions: | AIChE CCPSC Sample Questions |
| Exam Way: | Computer-based testing at Pearson VUE testing centers; remote proctoring may be available |
| Pre Condition: | Bachelor's degree in engineering or science plus 5+ years of process safety experience; OR 10+ years of process safety experience without degree. Recommended completion of CCPS Academy courses or equivalent process safety training. |
| Official Syllabus URL: | https://www.aiche.org/ccps/certification |
AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Risk Assessment and Analysis | 20-25% | - Hazard Identification (HAZID) - Bow-Tie Analysis - Fault Tree Analysis (FTA) - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Hazard and Operability Analysis (HAZOP) - Layer of Protection Analysis (LOPA) |
| Emergency Planning and Response | 5-10% | - Emergency Response Planning - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles |
| Operating Procedures and Practices | 10-15% | - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Operations Training and Competency - Permit-to-Work Systems - Safe Work Practices |
| Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Root Cause Analysis Methods - Incident Classification and Severity - Lessons Learned and Knowledge Management - Investigation Report Development |
| Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Toxicology and Exposure Assessment - Fire and Explosion Dynamics |
| Process Safety Management Systems | 15-20% | - Elements of PSM Systems - Policy and Strategic Planning - Management Leadership and Commitment - Continuous Improvement Frameworks |
| Regulatory Compliance and Auditing | 5-10% | - Compliance Verification Methods - International Process Safety Standards - EPA RMP Regulations - OSHA PSM Requirements - Process Safety Auditing Techniques |
| Management of Change (MOC) | 8-12% | - Technical Review and Risk Assessment - MOC Process Requirements - Personnel and Organizational Changes - Temporary vs. Permanent Changes |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. During a Risk Based Process Safety audit, one operator states that refresher training should be provided more frequently. What actions should the auditor take? (Select all that apply)
A) The auditor should interview additional operators before deciding whether to classify the observation as a finding
B) The auditor should record this input, but not classify this as a finding based on a single observation
C) The auditor should classify this as a finding. No additional information is required
D) The auditor should not classify this as a finding because the operator should not have been interviewed
2. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)
A) Contractor Management
B) Auditing
C) Management Review and Continuous Improvement
D) Safe Work Practices
E) Emergency Management
F) Measurement and Metrics
3. 
A chemical processor has a chlorine unloading facility shown in the sketch. The area has an ambient chlorine detector with audible alarm and a chemical operator is continually in attendance during the unloading operation. In the event of a leak, the action plan is to spray water on the leak and the contained spill to effect some dilution. Identify and discuss any negative consequences that might result from implementing this plan.
A) The plan eliminates the need for detection systems
B) Water spray always neutralizes chlorine safely with no risks
C) There are no significant consequences if an operator is present
D) Water spray may increase hazard by forming toxic/corrosive byproducts, spreading contamination, and increasing exposure risk
4. To maintain a dependable Operational Readiness practice (select all that apply):
A) Ensure consistent implementation
B) Determine scope of readiness reviews
C) Focus the procedure on major process changes
D) Involve competent personnel
5. What is it called when a process operates outside of documented standard operating limits?
A) Abnormal Operations
B) Emergency Response
C) Transient Operation
D) Consequences of Deviation
Solutions:
| Question # 1 Answer: A,B | Question # 2 Answer: A,D | Question # 3 Answer: D | Question # 4 Answer: A,B,D | Question # 5 Answer: A |
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