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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Technical Mathematics19%- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
Quality Assurance22%- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Document control
  • 3. Audit types (internal, external, product, process)
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Material and finish specifications
  • 3. Symbols and abbreviations
  • 4. Dimensioning and tolerancing (GD&T basics)
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves
Metrology26%- Common Measurement Tools
  • 1. Pin gauges, thread gauges, ring gauges
  • 2. Micrometers (outside, inside, depth)
  • 3. Calipers (dial, digital, vernier)
  • 4. Height gauges
  • 5. Dial indicators
  • 6. Gauge blocks
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Thread measurement
  • 3. Surface finish measurement
  • 4. Angular measurement
  • 5. Linear and dimensional measurement
- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Thread measuring wires
  • 4. Surface plates and height standards
  • 5. Hardness testers
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules

ASQ Certified Quality Inspector Sample Questions:

Question 1

During what audit type would the client be more likely not to ignore problems found outside the audit scope?
Response:

A. Internal audit
B. External audit
C. Second-party audit
D. Third-party audit


Question 2

Software Requirements Traceability Matrix
This Software Requirements Traceability Matrix for a satellite is an example of which of the following:

I) Software flow chart II) Functional checks chart III) Software verification test IV) 100% software inspection verify that command times of 0.1, 0.2, 5.0, 9.9 and 10.0 seconds are included in tests. Inspect time tags in their output streams. Response:

A. 100% software inspection verify that command times of 0.1, 0.2, 5.0, 9.9 and 10.0 seconds are included in tests. Inspect time tags in their output streams.
B. Functional checks start and software verification test
C. Software flow chart
D. All of the above


Question 3

Which of the following hardness tests is best suited for plastic and rubber?
Response:

A. Durometer
B. Rockwell C
C. Brinell
D. Rockwell B


Question 4

Express 0.000487 in scientific notation.
Response:

A. 487 x 10-2
B. 4.87 x 10-4
C. 487
D. 48.7 x 10-3


Question 5

A sampling plan where each item is treated as a sample of one in determining to accept, reject, or continue is called a:
Response:

A. stratified plan.
B. variable plan.
C. double sampling plan.
D. Sequential plan


Solutions:

Question 1
Answer: A
Question 2
Answer: D
Question 3
Answer: A
Question 4
Answer: B
Question 5
Answer: D

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