Pass test with the help of API-510 actual exam materials
Last Updated: Jul 31, 2026
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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
| Topic 2: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Documentation and post-work verification |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion |
| Topic 4: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - Records review and baseline data collection - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Inspection methods and technique selection |
| Topic 5: Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations |
1. A corroded area in a carbon steel vessel is being repaired by using weld overlay (weld build-up).
The vessel surface should be examined by:
A) MT or PT after welding
B) MT or PT after welding, and UT flaw detection after 24 hours
C) MT or PT before and after welding
D) MT or PT before welding
2. If a vessel is subjected to temperatures above design, what may happen
A) Precipitation at the grain boundaries may occur.
B) The relief device may fail
C) Creep of the vessel's material may occur
D) The rupture disk may implode
3. An internal inspection is required on above the ground 'Lower-risk' vessels:
A) Any signs of leakage or deterioration detected in the interval between inspections
B) At the half corrosion-rate life
C) Every 10 years.
D) Every 4 years
4. After an alteration to a pressure vessel, in lieu of a hydrostatic test, special inspection procedures will be carried out.
What must be done prior to carrying out the special inspection procedures?
A) Make certain it is permitted by any jurisdictional rules that may exist and consult with an engineer experienced in pressure vessel design and the Authorized Pressure Vessel Inspector
B) Review all NDE procedures prior to commencement of the NDE used to waive the hydrostatic test requirement
C) Check with the NBIC Authorized inspector
D) Consult with the chief inspector of the jurisdiction
5. Widely scattered pits may be ignored as long as all but which of the following is true?
A) No pit depth greater than 1/2 the vessel wall exclusive of the corrosion allowance
B) Total area of pits does not exceed 7 square inches in any 8" diameter circle
C) No pit depth greater than 2/3 the vessel wall exclusive of the corrosion allowance
D) Sum of dimensions along a straight line does not exceed 2 inches
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: C | Question # 3 Answer: A | Question # 4 Answer: A | Question # 5 Answer: C |
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