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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
  • 1. Defect assessment methodologies
    • 2. API 579/ASME FFS-1 concepts
      - API and ASME standards
      • 1. ASME Section VIII overview
        • 2. API 510 inspection code requirements
          Topic 2: Repair, Alteration, and Rerating- Alteration and rerating requirements
          • 1. Documentation and code compliance
            • 2. Pressure vessel rerating principles
              - Repair procedures
              • 1. Post-weld heat treatment requirements
                • 2. Welding repairs and procedures
                  Topic 3: Risk and Integrity Management- Risk-based inspection (RBI)
                  • 1. Probability and consequence of failure
                    • 2. API 580 concepts
                      Topic 4: Inspection, Testing, and Monitoring- Corrosion monitoring and assessment
                      • 1. Corrosion mechanisms
                        • 2. Remaining life calculations
                          - In-service inspection methods
                          • 1. Nondestructive examination (UT, RT, MT, PT)
                            • 2. Visual inspection techniques
                              Topic 5: Pressure Vessel Design and Engineering Fundamentals- Design principles and calculations
                              • 1. Design pressure and temperature considerations
                                • 2. Allowable stress and material selection
                                  - Construction and fabrication basics
                                  • 1. Weld joint efficiency
                                    • 2. Fabrication standards (ASME Section VIII)

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. Discuss the importance of lifecycle management of pressure vessels under API-510 and strategies for effective implementation.


                                      2. The remaining life of a vessel is 24 years.
                                      What is the maximum interval for the internal inspection?

                                      A) 5 years
                                      B) 10 years
                                      C) 6 years
                                      D) 12 years


                                      3. Describe the implications of non-compliance with API-510 standards on corporate reputation and operational legality.


                                      4. Discuss the importance and methodology of maintaining the traceability of all pressure equipment as per API-510.


                                      5. When performing an external inspection on a vessel what consideration should be given to the external insulation?

                                      A) It shall always be removed to inspect underneath
                                      B) You may not use any plug locations used for UT thickness reading to inspect the vessel
                                      C) If insulation is in good condition and the vessel operates within the high and low temperatures stated in API 510, removal of insulation is not necessary for inspection of the vessel
                                      D) Select portions must be removed for inspections


                                      Solutions:

                                      Question # 1
                                      Answer: Only visible for members
                                      Question # 2
                                      Answer: B
                                      Question # 3
                                      Answer: Only visible for members
                                      Question # 4
                                      Answer: Only visible for members
                                      Question # 5
                                      Answer: C

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